3635054
Water Tube Bracket
Cummins®

Introduction

The Water Tube Bracket 3635054 is a component designed for heavy-duty truck engines, manufactured by Cummins Inc. This bracket is integral to the engine’s cooling system, providing support for water tubes and contributing to the overall structural integrity of the cooling system.

Function and Operation

The Water Tube Bracket 3635054 operates within the engine cooling system by supporting the water tubes that circulate coolant throughout the engine. Its role is to maintain the structural integrity of the cooling system, ensuring that the water tubes remain securely in place and function effectively. This support is vital for the efficient transfer of coolant, which helps regulate engine temperature and prevent overheating ¹.

Key Features

The Water Tube Bracket 3635054 is designed with specific characteristics to enhance its performance and durability. Constructed from high-quality materials, it offers excellent corrosion resistance, which is crucial for withstanding the harsh conditions present in heavy-duty truck engines. Its design ensures compatibility with Cummins engines, providing a reliable fit and function ².

Benefits

The advantages of using the Water Tube Bracket 3635054 include improved engine reliability due to its robust construction and corrosion resistance. Enhanced cooling efficiency is another benefit, as the secure placement of water tubes ensures optimal coolant flow. Additionally, the bracket’s design contributes to reduced maintenance requirements, as its durable materials and secure fit minimize the need for frequent replacements or repairs.

Installation and Maintenance

Proper installation of the Water Tube Bracket 3635054 involves adhering to specific torque specifications and alignment procedures to ensure it is securely fastened and correctly positioned. Regular maintenance checks are recommended to verify the bracket’s condition and ensure it remains in optimal working order. This includes inspecting for signs of wear, corrosion, or damage and addressing any issues promptly to maintain the efficiency of the cooling system.

Troubleshooting Common Issues

Common problems associated with Water Tube Brackets may include leaks or structural damage. To address these issues, it is important to conduct a thorough inspection of the bracket and surrounding components. If a leak is detected, the source should be identified and repaired, which may involve replacing damaged water tubes or sealing connections. Structural damage may require the replacement of the bracket to restore the integrity of the cooling system.

Cummins Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history spanning over a century, Cummins has established a reputation for quality, reliability, and innovation in the automotive industry. The company’s product offerings include a wide range of engines and components designed for various applications, including heavy-duty trucks, which are known for their performance and durability.

Compatibility with Cummins Engines

The Water Tube Bracket, identified by part number 3635054, is a critical component in the engine cooling system for several Cummins engines. This bracket is specifically designed to support and secure water tubes, ensuring efficient heat transfer and maintaining optimal engine temperature.

Cummins QSK45

In the Cummins QSK45 engine, the Water Tube Bracket (3635054) plays a pivotal role in the engine’s cooling system. It is strategically positioned to support the water tubes that circulate coolant through the engine, preventing overheating and ensuring consistent performance. The bracket’s robust design ensures it can withstand the high pressures and temperatures typical of the QSK45 engine.

Cummins CM500

Similarly, in the Cummins CM500 engine, the Water Tube Bracket (3635054) is integral to the cooling system. This bracket is engineered to maintain the precise alignment and secure attachment of water tubes, facilitating effective coolant flow. The CM500 engine’s demanding operational conditions necessitate a bracket that can endure significant stress and thermal fluctuations, and the 3635054 part is designed to meet these requirements.

Grouping of Engines

Both the Cummins QSK45 and CM500 engines benefit from the use of the Water Tube Bracket (3635054) due to their shared need for efficient cooling systems. The bracket’s design ensures compatibility with the specific configurations and requirements of these engines, providing a reliable solution for maintaining engine temperature and performance.

Role in Engine Systems

The Water Tube Bracket 3635054 is an essential component in the integration of the plumbing and aftercooler water systems within various engine setups. This bracket securely mounts the water tubes, ensuring a stable and leak-free connection between the plumbing components and the aftercooler water system.

In the plumbing system, the Water Tube Bracket facilitates the routing of coolant or water lines. It ensures that these lines are properly supported and aligned, minimizing the risk of vibrations or movement that could lead to wear or damage over time. This stability is vital for maintaining consistent coolant flow, which is necessary for effective engine temperature regulation.

When integrated with the aftercooler water system, the bracket plays a significant role in supporting the water tubes that circulate coolant through the aftercooler. The aftercooler is a component used to reduce the temperature of compressed air from the turbocharger before it enters the engine’s intake system. Efficient cooling of this air is essential for optimal engine performance and efficiency. The Water Tube Bracket ensures that the water tubes remain in the correct position, allowing for uniform coolant distribution throughout the aftercooler. This consistent cooling helps in achieving the desired air temperature, which directly impacts the engine’s combustion efficiency and overall performance.

Additionally, the bracket contributes to the structural integrity of the engine’s cooling system by providing a robust mounting point for the water tubes. This support is particularly important in high-stress environments where engine vibrations and thermal expansion can pose challenges to the stability of the cooling system components.

Conclusion

The Water Tube Bracket 3635054 is a key component that enhances the reliability and efficiency of both the plumbing and aftercooler water systems within engine configurations. Its role in securing and aligning water tubes ensures that these systems operate smoothly, contributing to the engine’s overall performance and longevity.