3802871
Turbocharger Kit
Cummins®

AVAILABLE

Cummins®

Ships within 1-3 business days

$1,599.95 $1,903.94

This truck part is made by Cummins®. We guarantee that all of our parts are from the OEM (original equipment manufacturer), ensuring a proper fit and quality manufacturing.


DESCRIPTION

Introduction

The Cummins 3802871 Turbocharger Kit is a specialized component designed for commercial trucks. It is engineered to enhance the performance and efficiency of the truck’s engine. This turbocharger kit is significant in the operation of commercial trucks as it plays a role in improving engine power and fuel efficiency, which are important factors in the trucking industry.

Basic Concepts of Turbocharger Kits

Turbocharger technology involves the use of a turbine driven by exhaust gases to compress the air entering the engine. This compressed air allows for more fuel to be burned, resulting in increased power output. Turbocharger kits are designed to enhance engine performance by optimizing this process. They typically include components such as the turbocharger itself, intercooler, and necessary mounting hardware 1.

Purpose of the Cummins 3802871 Turbocharger Kit

This Cummins part is designed to improve the operation of a truck’s engine. It enhances engine efficiency by increasing the amount of air that enters the combustion chamber, which allows for more fuel to be burned and thus increases power output. This kit also contributes to better fuel economy and reduced emissions, making it a valuable addition to commercial trucks 2.

Key Features

The Cummins 3802871 Turbocharger Kit features a robust design that includes high-quality materials and advanced technology. It is constructed with durable components to withstand the demanding conditions of commercial truck operations. The kit may include an intercooler to cool the compressed air before it enters the engine, enhancing efficiency further. Additionally, it is designed for easy installation and compatibility with specific truck models.

Benefits

The advantages of the Cummins 3802871 Turbocharger Kit include increased horsepower, improved fuel efficiency, and enhanced durability. By increasing the engine’s power output, trucks can achieve better performance on the road. Improved fuel efficiency leads to cost savings for fleet operators. The durable construction of the kit ensures long-term reliability and reduced maintenance costs 3.

Installation Process

Installing the Cummins 3802871 Turbocharger Kit requires careful attention to detail. The process involves removing the old turbocharger, if present, and installing the new components according to the manufacturer’s instructions. Necessary tools may include wrenches, sockets, and possibly specialized tools for turbocharger installation. It is important to follow safety precautions and ensure all components are properly secured and aligned.

Performance Enhancements

The Cummins 3802871 Turbocharger Kit contributes to overall truck performance by providing increased power and efficiency. Real-world applications show that trucks equipped with this kit can achieve better acceleration, higher top speeds, and improved towing capacity. User testimonials often highlight the noticeable difference in performance and fuel savings after installation.

Common Issues and Troubleshooting

Frequent problems associated with turbocharger kits may include oil leaks, turbine issues, and intercooler failures. Troubleshooting these issues involves inspecting the turbocharger for signs of wear or damage, checking oil levels and quality, and ensuring the intercooler is functioning correctly. Solutions may range from simple repairs to component replacement, depending on the issue’s severity 4.

Maintenance Tips

Regular maintenance practices are recommended to ensure the longevity and optimal performance of the Cummins 3802871 Turbocharger Kit. This includes checking and changing oil regularly, inspecting the turbocharger and intercooler for signs of wear, and ensuring all connections are secure. Following the manufacturer’s maintenance schedule will help prevent issues and extend the life of the turbocharger kit.

Cummins Overview

Cummins Inc. is a well-established company in the automotive industry, known for manufacturing high-quality engine components, including turbocharger kits. With a history of innovation and a reputation for reliability, Cummins has become a trusted name among fleet operators and truck manufacturers. The company’s commitment to quality and performance is evident in its product lineup, including the Cummins 3802871 Turbocharger Kit.

Components of Cummins Turbocharger Kit 3802871

Turbocharger (3538629)

The turbocharger (3538629) is the core component of the Cummins Turbocharger Kit 3802871. It is responsible for compressing the intake air, which increases the engine’s power output and efficiency. This component is essential for the overall performance of the turbocharger system, as it directly influences the air-fuel mixture entering the engine.

Turbocharger Gasket Kit (4032401)

The turbocharger gasket kit (4032401) is a critical set of seals and gaskets designed to ensure a proper and leak-free fit between the turbocharger and the engine. These gaskets play a vital role in maintaining the integrity of the turbocharger system by preventing air leaks, which can lead to decreased performance and efficiency. The gasket kit includes various seals that fit different parts of the turbocharger, ensuring a secure and efficient connection to the engine.

Conclusion

The Cummins 3802871 Turbocharger Kit is a valuable component for enhancing the performance and efficiency of commercial trucks. By improving engine power, fuel efficiency, and durability, this kit offers significant benefits for fleet operators. Proper installation, maintenance, and troubleshooting are essential to maximize the performance and longevity of the turbocharger kit.


  1. Sobey, Ed. A Field Guide to Automotive Technology. Chicago Review Press, 2009.

  2. Dempsey, Paul. Troubleshooting and Repairing Diesel Engines. McGraw-Hill, 2008.

  3. Brach, R. Matthew. SAE International’s Dictionary of Vehicle Accident Reconstruction and Automotive Safety. SAE International, 2023.

  4. Cummins Inc. Signature™ and ISX Engines, Bulletin Number 4960314, Owners Manual.

SPECIFICATIONS

Hazardous Material
Non-Hazardous (NOI, ICE/Auto)
Package Dimensions
15.0 x 15.0 x 15.0 in
Weight
33 lb
* This information is provided as is and may be out of date. Please contact us or the manufacturer to verify warranty coverage.
* Variable geometry turbocharger and electronic actuator repairs are not eligible to be claimed as over-the-counter under New or ReCon parts warranty for parts installed after October 1, 2018.
* Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF), Selective Catalyst Reduction (SCR) catalyst, and Electronic Control Module (ECM) repairs are not eligible to be claimed as over-the-counter under New or ReCon parts warranty for parts installed after January 1, 2020.
* These restrictions are only applicable to New parts and ReCon parts coverages for the components listed above sold to a customer in the US or Canada. All other coverages are excluded. All other regions are excluded.