4019465
Threaded Insert
Cummins®

The Cummins 4019465 Threaded Insert is a specialized component designed for use in commercial truck operations. It serves a specific function within the mechanical assemblies of trucks, contributing to the overall efficiency and reliability of the vehicle. Understanding its purpose and role is fundamental for technicians and fleet managers involved in the maintenance and operation of commercial trucks.

Basic Concepts of Threaded Inserts

Threaded inserts are mechanical fasteners that provide a durable and reliable means of securing components together. They are typically made from metal and are designed to be inserted into a pre-drilled hole, where they create an internal thread. This allows for the secure attachment of screws or bolts, which can be repeatedly tightened and loosened without damaging the surrounding material. Threaded inserts are widely used in various industries for their strength, durability, and ease of use in assemblies that require frequent disassembly and reassembly ¹.

Purpose of the Cummins 4019465 Threaded Insert

The Cummins 4019465 Threaded Insert plays a role in truck operations by providing a secure fastening solution within the engine or other components. It is specifically engineered to withstand the rigors of commercial truck use, ensuring that critical components remain firmly in place under varying operational conditions. Its function is to enhance the structural integrity of the assembly it is part of, contributing to the overall performance and longevity of the truck ².

Key Features

The Cummins 4019465 Threaded Insert is characterized by several key features that enhance its performance. It is typically made from high-strength materials to ensure durability under stress. The design of the insert allows for easy installation and removal, facilitating maintenance procedures. Additionally, it may possess unique characteristics such as corrosion resistance or a specific thread pitch that is optimized for its intended application ³.

Benefits of Using Threaded Inserts

Incorporating threaded inserts like the Cummins 4019465 into truck manufacturing and maintenance offers several advantages. These include increased durability of the fastening solution, ease of installation which can lead to reduced labor costs, and the ability to withstand repeated use without degradation. Moreover, threaded inserts can contribute to the overall cost-effectiveness of truck maintenance by reducing the need for repairs or replacements due to fastener failure ⁴.

Installation Process

Proper installation of the Cummins 4019465 Threaded Insert involves several steps to ensure it functions correctly. The process begins with preparing the hole to the correct size and depth. The insert is then placed into the hole using appropriate tools, such as a press or an installation tool designed for threaded inserts. It is important to follow manufacturer guidelines to ensure the insert is seated properly and functions as intended.

Common Issues and Troubleshooting

Threaded inserts, including the Cummins 4019465, may encounter issues such as loosening over time or damage from excessive force. Diagnosing these issues involves inspecting the insert for signs of wear or misalignment. Troubleshooting steps may include re-tightening the fastener, replacing the insert if it is damaged, or addressing any underlying issues that may be causing excessive stress on the insert.

Maintenance Tips

To ensure the longevity and optimal performance of the Cummins 4019465 Threaded Insert, regular maintenance is recommended. This includes periodic inspection for signs of wear or damage, ensuring that fasteners are properly tightened, and addressing any issues promptly to prevent further damage. Additionally, following manufacturer guidelines for use and maintenance can help extend the life of the insert and maintain the integrity of the assembly it is part of.

Cummins Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history spanning over a century, Cummins has established a strong reputation in the commercial truck industry for producing reliable and high-performance components. The company’s product range includes a variety of engine and component solutions designed to meet the demanding requirements of commercial truck operations.

Threaded Insert 4019465 Compatibility with Cummins Engines

The threaded insert 4019465, manufactured by Cummins, is designed to fit seamlessly with a variety of Cummins engine models. This part is integral in providing a secure and reliable connection for various components within the engine assembly. Below is a detailed overview of the compatibility of this threaded insert with specific Cummins engine models:

ISC Series Engines

• ISC CM2150
• ISC CM554
• ISC CM850
• ISC8.3 CM2250

The threaded insert 4019465 is compatible with the ISC series engines, ensuring a robust connection in critical areas of these models.

ISL Series Engines

• ISL9 CM2150 SN
• ISL9.5 CM2880 L138

This part is also suitable for the ISL series engines, providing the necessary strength and durability required for these high-performance engines.

L Series Engines

• L8.9
• L8.9 CM2670 L134C
• L8.9G CMOH2.0 L125B

The threaded insert 4019465 fits well within the L series engines, supporting various components and ensuring the integrity of the engine assembly.

QSC Series Engines

• QSC8.3 CM554
• QSC8.3 CM850 (CM2850)

This part is compatible with the QSC series engines, providing a reliable threaded connection in these models.

QSL Series Engines

• QSL8.9 CM2150 L141
• QSL9 CM2250
• QSL9 CM2350 L102
• QSL9 CM850 (CM2850)

The threaded insert 4019465 is also suitable for the QSL series engines, ensuring that all threaded connections are secure and reliable.

By providing a comprehensive fitment for these diverse engine models, the threaded insert 4019465 ensures that Cummins engines maintain their operational integrity and performance.

Conclusion

The Cummins 4019465 Threaded Insert is a versatile and reliable component that enhances the functionality and maintenance of engine systems by providing secure and stable connections for critical oil management components. Its compatibility with a wide range of Cummins engine models underscores its importance in ensuring the operational integrity and performance of commercial trucks.