4001095
Banjo Connector Screw
Cummins®

The 4001095 Banjo Fitting Connector Screw, manufactured by Cummins, is a specialized component designed for use in commercial trucks. This fitting plays a role in the fluid systems of trucks by facilitating secure connections between hoses and pipes. Cummins, a well-established manufacturer in the automotive industry, produces this fitting to meet the demanding requirements of commercial vehicle applications ¹.

Basic Concepts of Banjo Fitting Connector Screws

A Banjo Fitting Connector Screw is a type of fitting used in fluid systems to connect hoses to pipes or other components. It typically consists of a bolt with an integrated fitting that allows for the connection of a hose via a banjo bolt. The design of these fittings ensures a secure and leak-proof connection, which is vital for the efficient operation of hydraulic, fuel, and other fluid systems ². In automotive and industrial settings, these fittings are commonly used due to their reliability and ease of installation.

Purpose of the 4001095 Banjo Fitting Connector Screw

The 4001095 Banjo Fitting Connector Screw is specifically designed to facilitate the connection between hoses and pipes in the fluid systems of commercial trucks. It plays a role in ensuring that hydraulic or fuel lines remain securely connected, which is important for the proper functioning of the truck’s systems. By providing a robust and reliable connection, this fitting helps maintain the integrity of the fluid systems under various operating conditions ³.

Key Features

The 4001095 Banjo Fitting Connector Screw features several key attributes that enhance its performance and durability. It is constructed from high-quality materials, typically steel or stainless steel, which provide resistance to corrosion and wear. The fitting includes a specific thread type that ensures a secure connection to the pipe or component it is attached to. Additionally, it incorporates a sealing mechanism, often an O-ring or gasket, that prevents leaks and maintains the integrity of the fluid system. Unique design elements, such as reinforced fitting bodies and precise thread machining, contribute to its reliability and longevity.

Benefits

The 4001095 Banjo Fitting Connector Screw offers several benefits that contribute to the efficiency and safety of a truck’s fluid systems. Its design ensures improved sealing, which helps prevent leaks that could lead to system failures. The fitting is easy to install, reducing downtime during maintenance procedures. Its resistance to corrosion ensures longevity, even in harsh operating environments. Additionally, the robust construction and reliable sealing mechanism provide long-term reliability, minimizing the need for frequent replacements.

Installation Process

Proper installation of the 4001095 Banjo Fitting Connector Screw is important to ensure its effectiveness. The process involves several steps: first, ensuring that the pipe or component is clean and free of debris. Next, the fitting should be aligned with the hose and pipe, and the banjo bolt should be tightened to the manufacturer’s specified torque settings using appropriate tools. It is important to verify that the connection is properly sealed and aligned to prevent leaks and ensure optimal performance.

Troubleshooting Common Issues

Common issues associated with Banjo Fitting Connector Screws include leaks, corrosion, and improper sealing. To address these problems, it is important to perform regular inspections and maintenance. If a leak is detected, the fitting should be checked for proper alignment and sealing. Corrosion can be mitigated by using fittings made from corrosion-resistant materials and ensuring that the environment is clean. Improper sealing may require re-torquing the banjo bolt or replacing the sealing mechanism.

Maintenance Tips

Regular maintenance of the 4001095 Banjo Fitting Connector Screw is important to ensure its longevity and optimal performance. This includes periodic inspections for signs of wear, corrosion, or leaks. Cleaning the fitting and surrounding components can prevent buildup that may lead to issues. Additionally, replacing worn-out components, such as sealing rings or gaskets, can help maintain the integrity of the fluid system. Following these maintenance practices will contribute to the reliable operation of the truck’s fluid systems.

Cummins Overview

Cummins Inc. is a leading manufacturer in the commercial truck industry, known for its commitment to quality and innovation. Founded in 1919, Cummins has a long history of producing reliable and high-performance engine and component solutions. The company’s product range includes engines, filtration systems, powertrains, and emission solutions, all designed to meet the rigorous demands of commercial applications. Cummins’ reputation for excellence is built on its dedication to engineering excellence, customer satisfaction, and continuous improvement in manufacturing processes.

Cummins Engine Part 4001095: Banjo Fitting Connector Screw

The Cummins part 4001095, a Banjo Fitting Connector Screw, is a critical component in various engine systems. This part is designed to ensure secure and leak-proof connections in the hydraulic and fuel systems of several Cummins engines. Below is a detailed description of how this part integrates with different engine models.

QSK45 CM500 and QSK60 CM500

In the QSK45 CM500 and QSK60 CM500 engines, the Banjo Fitting Connector Screw is utilized in the hydraulic system. This component is essential for maintaining the integrity of hydraulic connections, ensuring that the system operates efficiently without leaks. The screw’s design allows for a tight seal, which is crucial for the high-pressure environments these engines operate in.

QSK60 CM850 MCRS

For the QSK60 CM850 MCRS engine, the Banjo Fitting Connector Screw is integral to both the hydraulic and fuel systems. In the hydraulic system, it ensures that connections remain secure under high pressure, while in the fuel system, it helps maintain the integrity of fuel lines, preventing any fuel leaks that could compromise engine performance or safety.

QSK60 G CM2358 K110

In the QSK60 G CM2358 K110 engine, the Banjo Fitting Connector Screw is employed in both the hydraulic and fuel systems as well. Its role in the hydraulic system is to provide a reliable seal for high-pressure connections, ensuring that the system functions without leaks. In the fuel system, it is crucial for maintaining the integrity of fuel lines, preventing any potential fuel leaks that could affect engine performance or safety.

QSK60G

The QSK60G engine also utilizes the Banjo Fitting Connector Screw in its hydraulic and fuel systems. This component ensures that hydraulic connections are secure and leak-proof, which is vital for the engine’s operation under high pressure. In the fuel system, it plays a key role in maintaining the integrity of fuel lines, preventing any fuel leaks that could impact engine performance or safety.

Role of Part 4001095 Banjo Fitting Connector Screw in Engine Systems

The 4001095 Banjo Fitting Connector Screw is instrumental in ensuring the efficient operation of various engine systems by facilitating secure and leak-proof connections. In the context of the engine block and cylinder, this component plays a significant role in maintaining the integrity of fluid pathways.

Engine Block Applications

Within the engine block, the 4001095 Banjo Fitting Connector Screw is often used to connect high-pressure lines, such as those in the fuel injection system or hydraulic components. Its design allows for a robust seal, which is essential for withstanding the high pressures generated within these systems. The screw ensures that fuel or hydraulic fluid is delivered consistently and without leaks, which is vital for the precise operation of fuel injectors and other components reliant on pressurized fluid.

Cylinder Applications

In the cylinder area, the 4001095 Banjo Fitting Connector Screw is commonly employed in applications involving the lubrication system. It connects oil lines that supply lubricant to critical moving parts within the cylinder, such as pistons and cylinder walls. The secure connection provided by this screw is essential for maintaining adequate oil pressure, which is necessary for reducing friction and wear on these components. Additionally, it helps in dissipating heat, contributing to the overall efficiency and longevity of the engine.

Conclusion

Overall, the 4001095 Banjo Fitting Connector Screw is a fundamental component in ensuring that engine systems operate smoothly and efficiently by providing reliable connections in high-pressure and high-stress environments. Its robust design, ease of installation, and resistance to corrosion make it an essential part for maintaining the integrity of fluid systems in commercial trucks.