3530556
Hexagon Head Set Screw
Cummins®
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We honor the warranty provided by the original equipment manufacturer.
Introduction
The Cummins 3530556 Hexagon Head Set Screw is a specialized fastener designed for use in commercial trucks. Its primary function is to secure components within the truck’s engine and other mechanical assemblies, ensuring that parts remain firmly in place under various operating conditions.
Basic Concepts of Hexagon Head Set Screws
A Hexagon Head Set Screw is a type of fastener characterized by its hexagonal head, which allows for easy tightening and loosening using a hex key or socket wrench. The design of the set screw enables it to be driven into a part, creating friction that holds components together. In mechanical assemblies, set screws are commonly used to secure shafts, gears, and other rotating parts, preventing movement and misalignment 1.
Role and Function in Commercial Trucks
In commercial trucks, the Cummins 3530556 Hexagon Head Set Screw plays a significant role in the operation and maintenance of the vehicle. It is used to secure various components, such as sensors, brackets, and other critical parts within the engine and drivetrain. By ensuring that these components remain fixed in place, the set screw contributes to the overall functionality and reliability of the truck. It helps maintain proper alignment and prevents parts from loosening due to vibrations or other dynamic forces encountered during operation 2.
Key Features
The Cummins 3530556 Hexagon Head Set Screw features a hexagonal head design, which provides a secure grip for tools during installation and removal. It is typically made from high-strength materials, such as alloy steel, to ensure durability and resistance to wear. The screw may also have a chamfered end for easy insertion and a cup point or flat point tip, depending on the specific application requirements. These features enhance its performance and longevity in demanding environments 3.
Benefits
Using the Cummins 3530556 Hexagon Head Set Screw offers several benefits. It provides improved security of parts, ensuring that components remain firmly in place under various operating conditions. The hexagonal head design allows for easy installation and removal, reducing downtime during maintenance procedures. Additionally, the set screw is designed to resist vibration loosening, which is crucial in the dynamic environment of a commercial truck 4.
Troubleshooting and Maintenance
Common issues associated with Hexagon Head Set Screws include loosening over time due to vibrations and wear on the screw or surrounding components. To troubleshoot these issues, regular inspections should be conducted to check for signs of loosening or damage. If a set screw is found to be loose, it should be tightened to the manufacturer’s specified torque settings. In cases where the screw or surrounding components show significant wear, replacement may be necessary to ensure continued secure fastening. Regular maintenance and timely replacements help ensure the longevity and proper function of the set screws in commercial trucks .
Compatibility with Cummins Engines
The Cummins 3530556 Hexagon Head Set Screw is compatible with a wide range of Cummins engines, including the 4B3.9, 6B5.9, 6C8.3, C8.3 G, B4.5, B5.9, B6.7S, ISB/ISD6.7 CM2150 SN, ISB3.9 CM2220 B107, ISB5.9 CM2880 B110, ISB5.9G CM2180, ISBE CM2150, ISBE CM800, ISBE4 CM850, ISC CM850, ISG11 CM2880 G108, ISG12 CM2880 G107, ISL CM554, G8.3, GTA8.3 CM558, and C GAS PLUS CM556 engines. This screw is essential for securing various components within these engines, ensuring that parts remain tightly fastened and in place during operation .
Role in Various Engine Components
The Cummins 3530556 Hexagon Head Set Screw is used in a variety of engine components to ensure secure fastening and maintain the integrity of the engine. Its applications include:
- Actuator Bracket Kit: Secures the bracket to the engine block or other structural components.
- Assembly Kit: Fastens smaller components together.
- Brake Kit and Brake Switch Kit: Attaches brake components to the chassis or other supporting structures.
- Exhaust Manifold Kit: Secures the manifold to the engine.
- Fuel Injection Pump and Fuel Pump Coupling: Ensures precise fuel delivery.
- Heat Exchanger and Wastegate Turbocharger: Attaches these components to the engine.
- Mopar Exhaust Brake and Turbocharger Kits: Secures turbocharger components, actuators, and housings.
- Pre-set Actuator Kit and Pre-set Turbine Housing Kit: Maintains the precise positioning of actuators and turbine housings.
- Protective Cover and Turbine Housing: Attaches protective covers and secures turbine housings.
- Aftermarket Turbocharger and Performance Parts: Enhances the securement of upgraded components.
- Turbocharger Actuator and Actuator Kit: Ensures the actuator remains firmly attached.
- Turbocharger Adapter Kit, Bracket Kit, Campaign Kit: Secures adapters, brackets, and campaign-specific components.
- Turbocharger Housing and Turbocharger: Maintains the structural integrity and operational efficiency of the turbocharger system.
Conclusion
The Cummins 3530556 Hexagon Head Set Screw is a critical component in the maintenance and operation of commercial trucks. Its versatile design and high-strength materials ensure that it can withstand the demanding conditions of engine and drivetrain components. Regular maintenance and proper use of this set screw contribute to the overall reliability and performance of Cummins engines.
References
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R. Matthew Brach, SAE International’s Dictionary of Vehicle Accident Reconstruction and Automotive Safety, SAE Books, 2023.
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Karsten Berns et al., Proceedings of the 5th Commercial Vehicle Technology Symposium CVT, Springer, 2018.
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Konrad Reif Ed, Fundamentals of Automotive and Engine Technology: Standard Drives, Hybrid Drives, Brakes, Safety Systems, Springer Vieweg, 2014.
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Cummins Inc., Operation and Maintenance Manual, Bulletin Number 4388602, QSB6.7 CM2250 B128.
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SPECIFICATIONS
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* Variable geometry turbocharger and electronic actuator repairs are not eligible to be claimed as over-the-counter under New or ReCon parts warranty for parts installed after October 1, 2018.
* Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF), Selective Catalyst Reduction (SCR) catalyst, and Electronic Control Module (ECM) repairs are not eligible to be claimed as over-the-counter under New or ReCon parts warranty for parts installed after January 1, 2020.
* These restrictions are only applicable to New parts and ReCon parts coverages for the components listed above sold to a customer in the US or Canada. All other coverages are excluded. All other regions are excluded.