3092545
Banjo Connector Screw
Cummins®

The 3092545 Banjo Connector Screw is a component manufactured by Cummins, a well-established name in the automotive and heavy-duty truck parts industry. This part plays a role in the fluid systems of commercial trucks, contributing to the efficient operation of these vehicles. Cummins is recognized for its commitment to quality and innovation, providing reliable components that enhance the performance and durability of trucks.

Basic Concepts of Banjo Connector Screws

A Banjo Connector Screw is a type of fitting used in fluid systems to connect hoses or pipes. It typically consists of a bolt with a machined face that allows for the attachment of a hose or pipe via a gasket or O-ring. The design ensures a secure and leak-proof connection, facilitating the transfer of fluids such as hydraulic oil, fuel, or coolant. These screws are commonly made from materials like steel or brass, chosen for their strength, corrosion resistance, and ability to withstand high pressures ¹.

Purpose of the 3092545 Banjo Connector Screw

The 3092545 is specifically designed for use in commercial trucks, where it plays a role in connecting various components within hydraulic or fuel systems. By providing a reliable connection point, it ensures the smooth and efficient transfer of fluids, which is vital for the operation of these systems. Its application in such critical systems underscores the importance of its design and material composition.

Key Features

The 3092545 features a design that includes a precision-machined face for optimal sealing with the connected hose or pipe. It is constructed from high-quality materials, ensuring durability and resistance to the pressures and temperatures encountered in truck fluid systems. Unique attributes such as enhanced sealing capabilities and ease of installation contribute to its performance and longevity.

Benefits

Utilizing the 3092545 offers several advantages, including improved system efficiency due to its secure and leak-proof connections. Its reliability reduces the likelihood of fluid leaks, which can lead to system failures or inefficiencies. Additionally, the design of this screw facilitates ease of installation, allowing for quick and straightforward replacement or maintenance procedures.

Installation Process

Installing the 3092545 requires careful attention to ensure a secure fit. The process involves cleaning the connection point, applying the appropriate gasket or O-ring, and threading the screw into place. Tools such as a torque wrench may be necessary to achieve the correct tightening specification, ensuring the connection is secure without over-tightening, which could damage the fitting or the connected components ².

Maintenance and Troubleshooting

Regular maintenance of the 3092545 is important for ensuring its longevity and optimal performance. This includes checking for signs of wear or damage to the screw or the connected hoses and pipes, and replacing any components as necessary. Common issues such as leaks can often be addressed by inspecting the gasket or O-ring for wear and replacing it if needed.

Safety Considerations

When working with the 3092545, it is important to follow safety guidelines to prevent accidents or system failures. This includes wearing appropriate personal protective equipment, ensuring the system is depressurized before beginning work, and following the manufacturer’s instructions for installation and maintenance. Proper handling and storage of the screw and its components are also crucial to maintain their integrity and performance.

Cummins Overview

Cummins Inc. has a long-standing reputation in the manufacturing of automotive components, with a history of innovation and quality. The company’s commitment to advancing technology and improving the efficiency and reliability of its products has made it a trusted name in the industry. Cummins’ dedication to quality is evident in the design and construction of components like the 3092545, ensuring they meet the demanding requirements of commercial truck applications.

Cummins Engine Compatibility with Part 3092545

The part number 3092545, a Banjo Connector Screw, is a critical component in the fuel and hydraulic systems of various Cummins engines. This part is designed to ensure a secure and leak-free connection between the banjo fitting and the hose, which is essential for maintaining system integrity and performance.

QST30 CM2350 T101 and QST30 CM552

The 3092545 is compatible with the QST30 CM2350 T101 and QST30 CM552 engines. These engines are part of the Cummins QST30 series, which is known for its robust design and reliability in heavy-duty applications. The screw is engineered to fit seamlessly into the banjo fittings used in these engines, ensuring that the connections are tight and secure. This is particularly important in high-pressure systems where any leakage can lead to significant performance issues or safety hazards.

The compatibility of the part 3092545 with these engines ensures that technicians and maintenance personnel can rely on this component for repairs and replacements, knowing that it will perform as expected in the demanding environments these engines operate in.

Role of Part 3092545 Banjo Connector Screw in Various Engine Systems

The Banjo Connector Screw, identified by part number 3092545, is a specialized component utilized in various engine systems to ensure secure and leak-free connections. Its application spans across multiple critical areas within the engine, contributing to the overall efficiency and reliability of the system.

Integration with the QST30 Centinel Kit

In the QST30 Centinel Kit, the Banjo Connector Screw is employed to connect hydraulic lines to the fuel injection system. This connection is vital for maintaining the precise delivery of fuel to the injectors, ensuring optimal combustion and performance. The screw’s design allows for easy installation and removal, facilitating maintenance and adjustments without compromising the integrity of the fuel line.

Application in Plumbing Systems

Within plumbing systems, particularly those involving fuel lines, the Banjo Connector Screw plays a significant role. It is used to connect fuel lines to various components such as filters, pumps, and injectors. The screw’s sealing mechanism prevents fuel leaks, which is essential for safety and efficiency. Its robust construction ensures that it can withstand the pressure and temperature variations within the fuel system.

Fuel Drain Systems

In fuel drain systems, the Banjo Connector Screw is utilized to connect drain lines to the fuel tank or other components where fuel accumulation occurs. This connection is important for safely and efficiently draining fuel, whether for maintenance purposes or in emergency situations. The screw’s design ensures a secure fit, preventing any spillage or leakage during the draining process.

General Plumbing Applications

Beyond specific kits and systems, the Banjo Connector Screw is widely used in general plumbing applications within engine systems. It is commonly found in connections between various engine components, such as oil lines, coolant systems, and brake lines. Its versatility and reliability make it a preferred choice for engineers and mechanics looking to ensure secure and leak-free connections in these critical systems.

Conclusion

The 3092545 Banjo Connector Screw is a vital component in the fluid systems of commercial trucks, ensuring secure and leak-free connections across various engine systems. Its design, material composition, and compatibility with Cummins engines highlight its importance in maintaining the efficiency and reliability of truck operations. Regular maintenance and adherence to safety guidelines are essential for maximizing the performance and longevity of this part.