3916991
Fuel Injection Pump
Cummins®

DISCONTINUED

Cummins®

Oversize Item

This is an oversize product. Additional shipping fees may apply.

This truck part is made by Cummins®. We guarantee that all of our parts are from the OEM (original equipment manufacturer), ensuring a proper fit and quality manufacturing.


DESCRIPTION

Introduction

The Cummins 3916991 Fuel Injection Pump is a component designed for use in commercial truck engines. Manufactured by Cummins Inc., a well-established name in the diesel engine industry, this part is integral to the efficient operation of diesel engines in heavy-duty applications. Its design and functionality are tailored to meet the demanding requirements of commercial trucking, ensuring reliable performance and efficiency 1.

Basic Concepts of Fuel Injection Pumps

A fuel injection pump is a device that delivers fuel to the engine’s combustion chambers at precise times and in specific amounts. In diesel engines, the pump operates by pressurizing fuel and injecting it into the combustion chamber at high pressure. This process is essential for the efficient burning of fuel, which in turn powers the engine. The pump’s role is to ensure that the fuel is delivered in a manner that optimizes engine performance, fuel efficiency, and emissions control 2.

Role of the 3916991 Fuel Injection Pump in Truck Operation

The Cummins 3916991 Fuel Injection Pump plays a specific role in the operation of commercial trucks. It is responsible for delivering fuel to the engine under high pressure, ensuring that the fuel is atomized properly for efficient combustion. This pump’s operation is synchronized with the engine’s timing, allowing for precise fuel delivery that enhances engine performance, fuel economy, and reduces emissions. Its function is vital for the overall efficiency and reliability of the truck’s engine 3.

Key Features of the 3916991 Fuel Injection Pump

The Cummins 3916991 Fuel Injection Pump is designed with several features that enhance its performance and reliability. These include a robust construction that can withstand the high pressures and temperatures of diesel engine operation, precision engineering for accurate fuel delivery, and advanced technology that ensures compatibility with modern engine management systems. These features contribute to the pump’s durability, efficiency, and ability to meet the stringent demands of commercial truck engines 4.

Benefits of Using the 3916991 Fuel Injection Pump

Utilizing the Cummins 3916991 Fuel Injection Pump offers several advantages. It contributes to improved fuel efficiency by ensuring that fuel is delivered in the most effective manner possible. This results in better engine performance, as the precise fuel delivery enhances combustion efficiency. Additionally, the pump’s reliability and durability reduce the likelihood of engine downtime, providing a cost-effective solution for commercial truck operators. Its design also helps in reducing emissions, aligning with environmental regulations 5.

Common Issues and Troubleshooting

Fuel injection pumps, including the Cummins 3916991 model, may encounter issues such as fuel delivery problems, leaks, or mechanical failures. Troubleshooting these issues often involves checking for proper fuel pressure, inspecting for leaks, and ensuring that the pump is correctly timed with the engine. Regular maintenance and timely replacement of worn components can prevent many common issues, ensuring the pump’s longevity and performance .

Maintenance Tips for the 3916991 Fuel Injection Pump

To ensure the longevity and optimal performance of the Cummins 3916991 Fuel Injection Pump, regular maintenance is recommended. This includes periodic inspection for leaks, ensuring the pump is correctly timed, and replacing filters and seals as needed. Additionally, using high-quality fuel and keeping the fuel system clean can prevent contaminants from affecting the pump’s performance. Adhering to the manufacturer’s maintenance schedule is crucial for maintaining the pump’s efficiency and reliability .

Cummins: A Brief Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history spanning over a century, Cummins has established itself as a trusted name in the commercial vehicle industry. The company offers a wide range of products, including diesel and natural gas engines, as well as related technologies. Cummins’ commitment to innovation, quality, and customer satisfaction has solidified its position as a leader in the industry, providing reliable solutions for commercial and industrial applications .

Compatibility of the 3916991 Fuel Injection Pump

The Cummins Fuel Injection Pump part number 3916991 is engineered to ensure optimal performance and efficiency in various engine configurations. This part is designed to work seamlessly with several engine models, providing reliable fuel delivery and maintaining engine performance.

Compatible Engines

  • 6B5.9 Series

    • The 3916991 fuel injection pump is specifically designed to fit within the 6B5.9 engine series. This engine series is known for its robust construction and is often utilized in heavy-duty applications where durability and power are paramount.
  • Other Cummins Engines

    • While the primary focus is on the 6B5.9 series, the 3916991 fuel injection pump is also compatible with other Cummins engines that share similar design and operational parameters. This ensures that the pump can be used across a range of applications, providing a versatile solution for different engine needs.

Installation and Integration

When integrating the 3916991 fuel injection pump into an engine, it is essential to follow proper installation procedures to ensure that the pump functions correctly. This involves:

  • Alignment and Mounting: Ensuring that the pump is correctly aligned and securely mounted to prevent any misalignment that could affect performance.
  • Fuel Line Connections: Properly connecting the fuel lines to the pump, ensuring that there are no leaks or loose connections that could compromise fuel delivery.
  • Electrical Connections: If the pump is electronically controlled, ensuring that all electrical connections are secure and correctly configured.

Performance Benefits

The use of the 3916991 fuel injection pump in compatible engines offers several performance benefits, including:

  • Improved Fuel Efficiency: By delivering fuel with precision, the pump helps to optimize combustion, leading to better fuel economy.
  • Enhanced Power Output: Proper fuel delivery ensures that the engine operates at peak performance, providing the necessary power for demanding applications.
  • Reduced Emissions: Efficient fuel delivery can lead to more complete combustion, reducing harmful emissions and improving overall environmental performance.

Maintenance Considerations

Regular maintenance of the 3916991 fuel injection pump is crucial to ensure its longevity and continued performance. This includes:

  • Regular Inspections: Periodically checking for any signs of wear or damage to the pump and its components.
  • Cleaning and Servicing: Keeping the pump clean and well-maintained to prevent buildup and ensure smooth operation.
  • Replacement of Worn Parts: Promptly replacing any worn or damaged parts to avoid potential failures and maintain optimal performance.

Role of the 3916991 Fuel Injection Pump in Engine Systems

The 3916991 Fuel Injection Pump, specifically designed for Bosch injection systems, is integral to the efficient operation of the engine. This pump is responsible for delivering fuel at precise pressures and timings to the injectors, ensuring optimal combustion within the engine cylinders.

When integrated into the Bosch injection system, the pump works in conjunction with the fuel injectors, fuel lines, and the engine control unit (ECU). The pump receives fuel from the tank via the fuel lines and pressurizes it before sending it to the injectors. The ECU monitors various engine parameters such as load, speed, and temperature, and adjusts the fuel delivery accordingly to maintain efficient combustion and performance.

The pump’s consistent and precise fuel delivery is essential for the injectors to atomize the fuel properly, which is vital for complete combustion. This process not only enhances engine performance but also reduces emissions and improves fuel efficiency.

Furthermore, the pump’s operation is synchronized with the engine’s camshaft through mechanical or electronic means, depending on the system’s design. This synchronization ensures that fuel is injected at the optimal moment in the engine cycle, contributing to smooth operation and power delivery.

In summary, the 3916991 Fuel Injection Pump is a key component in the Bosch injection system, playing a significant role in fuel delivery, combustion efficiency, and overall engine performance.

Conclusion

The Cummins 3916991 Fuel Injection Pump is a critical component in the efficient operation of commercial truck engines. Its precise fuel delivery enhances engine performance, fuel efficiency, and reduces emissions. Regular maintenance and proper installation are essential for ensuring the longevity and optimal performance of this Cummins part. Compatibility with various engine models and adherence to manufacturer guidelines further contribute to its reliability and effectiveness in heavy-duty applications.


  1. Sander, F. (2007). Diesel Mechanics, First Edition. Global Media.

  2. Denton, T., & Pells, H. (2022). Automotive Technician Training, Second Edition. Routledge.

  3. Dixon, J. (2014). Modern Diesel Technology: Heating, Ventilation, Air Conditioning, Refrigeration, 2nd Edition. Cengage Learning.

  4. Singh, D. K. (2024). Dictionary of Mechanical Engineering. Springer Nature.

  5. Cummins Inc. (n.d.). Fault Code Troubleshooting Manual. Bulletin Number 5467182, Engine: QST30 CM2350 T101.

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SPECIFICATIONS

Hazardous Material
Non-Hazardous (NOI, ICE/Auto)
Notes
Recon equivalent 3916991 RX
Package Dimensions
27.0 x 32.0 x 32.0 in
Weight
8 lb
* This information is provided as is and may be out of date. Please contact us or the manufacturer to verify warranty coverage.
* Variable geometry turbocharger and electronic actuator repairs are not eligible to be claimed as over-the-counter under New or ReCon parts warranty for parts installed after October 1, 2018.
* Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF), Selective Catalyst Reduction (SCR) catalyst, and Electronic Control Module (ECM) repairs are not eligible to be claimed as over-the-counter under New or ReCon parts warranty for parts installed after January 1, 2020.
* These restrictions are only applicable to New parts and ReCon parts coverages for the components listed above sold to a customer in the US or Canada. All other coverages are excluded. All other regions are excluded.