3908086
Intake Manifold Cover
Cummins®

AVAILABLE

Cummins®

Ships within 1-3 business days

$199.95 $237.94

This truck part is made by Cummins®. We guarantee that all of our parts are from the OEM (original equipment manufacturer), ensuring a proper fit and quality manufacturing.


DESCRIPTION

The Cummins Intake Manifold Cover 3908086 is a component designed to enhance the operation of heavy-duty trucks. This part plays a significant role in the engine’s performance by ensuring efficient airflow management. Cummins, a renowned manufacturer in the automotive industry, is known for producing high-quality components that contribute to the reliability and efficiency of heavy-duty vehicles 1.

Basic Concepts of an Intake Manifold Cover

An intake manifold cover is a part of the engine system that encloses the intake manifold. Its primary function is to direct air into the engine cylinders in a controlled manner. This cover interacts with various engine components, including the throttle body, fuel injectors, and the engine block. By managing airflow, the intake manifold cover helps maintain engine efficiency and performance 2.

Purpose of the Cummins Intake Manifold Cover 3908086

The Cummins Intake Manifold Cover 3908086 is specifically designed to enhance the operation of heavy-duty trucks. It contributes to engine performance by ensuring that air is evenly distributed to the engine cylinders. This even distribution helps optimize combustion, leading to improved engine efficiency and power output. Additionally, the cover protects the intake manifold from external contaminants, which can affect engine performance 3.

Key Features

The Cummins Intake Manifold Cover 3908086 boasts several key features that enhance its functionality. It is constructed from durable materials that can withstand the harsh conditions of heavy-duty truck operation. The design includes precise fittings and seals to ensure a secure attachment to the engine. Additionally, the cover may feature unique characteristics such as integrated heat shields or aerodynamic enhancements to further improve engine performance.

Benefits

Using the Cummins Intake Manifold Cover 3908086 offers several benefits. It contributes to improved engine performance by ensuring efficient airflow management. The durable construction of the cover provides long-lasting protection against environmental factors, enhancing the overall reliability of the engine. Additionally, the cover helps maintain engine efficiency, which can lead to better fuel economy and reduced emissions.

Installation Process

Installing the Cummins Intake Manifold Cover 3908086 involves several steps. First, ensure the engine is cool and disconnected from the power source. Remove the old cover by disconnecting any electrical connections and unbolting it from the engine. Clean the manifold surface to ensure a proper seal. Position the new cover over the manifold, ensuring all fittings align correctly. Secure the cover with the provided bolts and reconnect any electrical connections. Finally, perform a visual inspection to confirm proper installation.

Maintenance and Care

To ensure optimal performance and longevity of the Cummins Intake Manifold Cover 3908086, regular maintenance is recommended. Inspect the cover for signs of wear or damage, such as cracks or loose fittings. Clean the cover periodically to remove any buildup of dirt or debris. Ensure that all seals and gaskets are in good condition to maintain a proper seal. Following these maintenance tips will help keep the cover functioning efficiently.

Troubleshooting Common Issues

Common issues with the Cummins Intake Manifold Cover 3908086 may include leaks, cracks, or loose fittings. If a leak is detected, inspect the seals and gaskets for damage and replace if necessary. Cracks in the cover may require replacement to prevent further damage to the engine. Ensure all fittings are securely tightened to prevent loose connections. Regular inspections can help identify these issues early, allowing for timely repairs.

Cummins: A Brief Overview

Cummins is a manufacturer with a strong reputation in the automotive industry. Founded in 1919, Cummins has a long history of producing high-quality engine components and systems. The company is known for its commitment to innovation, reliability, and customer satisfaction. Cummins components, including the Cummins Intake Manifold Cover 3908086, are designed to meet the demanding requirements of heavy-duty applications, ensuring durability and performance 4.

Cummins Intake Manifold Cover 3908086 Compatibility

The Cummins Intake Manifold Cover part number 3908086 is designed to fit a range of Cummins engines, ensuring a secure and efficient seal for the intake manifold. This part is crucial for maintaining the integrity of the engine’s air intake system, preventing leaks, and ensuring optimal performance.

Compatible Engines

6B5.9 Engine Family

  • 6B5.9: The 3908086 intake manifold cover is specifically engineered to fit the 6B5.9 engine, providing a precise fit that ensures the manifold is sealed properly.

QSB5.9G Engine Family

  • QSB5.9G: This intake manifold cover is also compatible with the QSB5.9G engine, offering the same high-quality sealing and fitment that Cummins is known for.

Installation and Usage

When installing the Cummins Intake Manifold Cover 3908086, it is essential to follow the manufacturer’s guidelines to ensure proper fitment and function. This includes checking for any necessary gaskets or seals that may need to be replaced during installation. Proper installation will help maintain the engine’s efficiency and longevity.

Role of Part 3908086 Intake Manifold Cover in Engine Systems

The Intake Manifold Cover (Part 3908086) is an essential component that interfaces with several key elements within an engine system, ensuring optimal performance and efficiency.

Integration with the Air Intake System

The Intake Manifold Cover is positioned over the intake manifold, which is responsible for distributing the air-fuel mixture into the combustion chambers. This cover protects the manifold from external contaminants and helps maintain a sealed environment, which is vital for the precise control of air flow into the engine.

Relationship with the Exhaust Manifold

While the intake manifold deals with the air-fuel mixture entering the engine, the exhaust manifold collects the exhaust gases from the combustion chambers. The Intake Manifold Cover, although primarily associated with the intake side, contributes to the overall sealing integrity of the engine, indirectly supporting the efficient operation of the exhaust manifold by maintaining consistent pressure differentials.

Turbocharger Interaction

In turbocharged engines, the turbocharger location is strategically placed to optimize the flow of exhaust gases, which drive the turbine and compress the intake air. The Intake Manifold Cover plays a supportive role here by ensuring that the pressurized air from the turbocharger is effectively channeled into the intake manifold without any leaks, thereby enhancing the engine’s power output and efficiency.

Overall Engine Arrangement

In the broader context of engine arrangement, the Intake Manifold Cover is a component that ensures the structural and functional harmony of the engine. It aids in maintaining the integrity of the air intake pathway, supports the turbocharger’s function, and contributes to the sealed operation of both the intake and exhaust manifolds. This cohesive interaction allows the engine to operate smoothly, with enhanced performance and reliability.

Conclusion

The Cummins Intake Manifold Cover 3908086 is a vital component for heavy-duty trucks, ensuring efficient airflow management and protecting the intake manifold from external contaminants. Its durable construction and precise design contribute to improved engine performance, reliability, and efficiency. Regular maintenance and proper installation are essential to maximize the benefits of this part.


  1. Ling, Frederick F. The Automotive Body. Springer Science, 2011.

  2. Hilgers, Michael. The Drivers Cab. Springer Vieweg, 2022.

  3. Barton, David C., and John D. Fieldhouse. Automotive Chassis Engineering Powertrain Chassis System and Vehicle Body. Elsevier, 2009.

  4. Cummins Inc. Operation and Maintenance Manual for G8.3 CM558 G105. Bulletin Number 4332678.

SPECIFICATIONS

Hazardous Material
Non-Hazardous (NOI, ICE/Auto)
Package Dimensions
19.5 x 4.0 x 1.0 in
Weight
4 lb
* This information is provided as is and may be out of date. Please contact us or the manufacturer to verify warranty coverage.
* Variable geometry turbocharger and electronic actuator repairs are not eligible to be claimed as over-the-counter under New or ReCon parts warranty for parts installed after October 1, 2018.
* Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF), Selective Catalyst Reduction (SCR) catalyst, and Electronic Control Module (ECM) repairs are not eligible to be claimed as over-the-counter under New or ReCon parts warranty for parts installed after January 1, 2020.
* These restrictions are only applicable to New parts and ReCon parts coverages for the components listed above sold to a customer in the US or Canada. All other coverages are excluded. All other regions are excluded.