3863924
Clip
Cummins®

The Cummins 3863924 Clip is a component designed for use in commercial trucks, playing a role in their operation by securing various parts together. This clip is part of Cummins’ range of truck components, a manufacturer known for its high-quality and reliable products in the automotive industry ³.

Basic Concepts of Clips in Commercial Trucks

Clips in commercial trucks serve as fasteners that hold components in place, ensuring they remain securely attached during operation. They contribute to the assembly and maintenance of truck components by providing a simple yet effective means of attachment. Clips are integral to the structural integrity and functionality of truck systems, facilitating easy disassembly and reassembly when needed ¹.

Purpose of the 3863924 Clip

The 3863924 Clip is specifically designed to aid in the secure attachment of components within commercial trucks. It plays a role in maintaining the structural integrity of the truck by ensuring that parts remain firmly in place under various operating conditions. This clip is particularly important in areas where vibration or movement could loosen components, potentially leading to malfunction or failure ².

Key Features of the 3863924 Clip

The 3863924 Clip is characterized by its robust design and material composition, which enhances its functionality and durability. It is made from materials that resist corrosion and wear, ensuring long-term performance even in harsh operating environments. The clip’s design allows for a snug fit, providing a secure hold without the need for additional fasteners ⁴.

Benefits of Using the 3863924 Clip

Incorporating the 3863924 Clip into truck maintenance and assembly offers several advantages. Its reliability ensures that components remain securely attached, reducing the risk of detachment during operation. The clip is easy to use, requiring minimal tools for installation, which streamlines the maintenance process. Additionally, its durable construction contributes to long-term performance, minimizing the need for frequent replacements ³.

Installation Process

Installing the 3863924 Clip involves positioning it over the designated area and pressing it into place until it clicks, indicating a secure fit. Best practices for installation include ensuring the surface is clean and free of debris to facilitate a proper seal. Tools required may include a flathead screwdriver for leverage, if necessary, to ensure the clip is fully seated ¹.

Troubleshooting Common Issues

Typical problems associated with the 3863924 Clip include difficulty in installation due to misalignment or debris under the clip. Solutions involve realigning the clip or cleaning the area before attempting reinstallation. Recognizing wear and tear, such as cracks or deformation, indicates when the clip should be replaced to maintain secure component attachment ².

Maintenance Tips

Regular maintenance of the 3863924 Clip involves cleaning the clip and its surrounding area to prevent debris buildup, which could affect its performance. Inspection routines should include checking for signs of wear or damage, ensuring the clip remains in good condition. Replacement guidelines suggest inspecting the clip during routine maintenance checks and replacing it if any signs of degradation are present ⁴.

Cummins as a Manufacturer

Cummins is a reputable manufacturer in the automotive industry, known for its commitment to producing high-quality truck components. With a history of innovation and expertise, Cummins has established itself as a leader in providing reliable and durable parts for commercial vehicles. Their components, including the 3863924 Clip, are designed with the aim of enhancing truck performance and longevity ³.

Cummins Engine Compatibility with Part 3863924

The part number 3863924, a Clip manufactured by Cummins, is designed to fit a variety of Cummins engines. This clip is integral for securing components within the engine assembly, ensuring proper alignment and function. Here is a detailed breakdown of the engines with which this clip is compatible:

4B3.9 and 6B5.9 Engines

The 4B3.9 and 6B5.9 engines are part of the B Series, known for their robust construction and reliability. The 3863924 clip is used in these engines to maintain the integrity of the engine’s internal components, ensuring smooth operation and longevity.

B5.9 CM2670 B166C

This engine is a variant of the B5.9 series, featuring the CM2670 designation. The clip 3863924 is essential in this engine for holding specific parts in place, contributing to the overall efficiency and performance of the engine.

ISB/ISD4.5 CM2150 B119

The ISB/ISD4.5 CM2150 B119 engines are part of the ISB/ISD family, known for their versatility and power. The 3863924 clip plays a role in these engines by securing various components, ensuring that the engine operates at peak efficiency.

ISBE CM800 and ISBE4 CM850

The ISBE CM800 and ISBE4 CM850 engines are designed for heavy-duty applications. The clip 3863924 is used in these engines to maintain the structural integrity of the components, ensuring reliable performance in demanding conditions.

ISD4.5 CM2220 D108

This engine is part of the ISD series, known for its durability and strength. The 3863924 clip is essential in this engine for holding parts securely, contributing to the engine’s overall reliability and performance.

QSB4.5 CM850(CM2850) and QSB5.9 CM2880 B139

The QSB4.5 CM850(CM2850) and QSB5.9 CM2880 B139 engines are part of the QSB series, designed for a variety of applications. The 3863924 clip is used in these engines to ensure that components are held in place, maintaining the engine’s efficiency and performance.

QSB6.7 Series

The QSB6.7 CM2250, QSB6.7 CM2350 B105, and QSB6.7 CM850(CM2850) engines are part of the QSB6.7 series, known for their power and reliability. The 3863924 clip is used in these engines to secure components, ensuring that the engine operates smoothly and efficiently.

QSB7 CM2880 B117

This engine is part of the QSB7 series, designed for heavy-duty applications. The 3863924 clip is essential in this engine for holding parts securely, contributing to the engine’s overall performance and reliability.

QSC8.3 CM850(CM2850) and QSC9 CM2250/QSL9 CM2250

The QSC8.3 CM850(CM2850) and QSC9 CM2250/QSL9 CM2250 engines are part of the QSC/QSL series, known for their versatility and power. The 3863924 clip is used in these engines to maintain the structural integrity of the components, ensuring reliable performance in various applications.

Role of Part 3863924 Clip in Engine Systems

The part 3863924 Clip is integral to the secure and efficient operation of various engine components. It ensures that connections remain intact under operational stress and environmental conditions ⁴.

Air Transfer Tube

In the air transfer tube system, the 3863924 Clip maintains a tight seal, preventing air leaks that could affect engine performance. This is particularly important in systems where precise air-fuel ratios are necessary for optimal combustion.

Arrangement

The clip plays a role in the overall arrangement of components, ensuring that parts are held in their correct positions. This is essential for the structural integrity of the engine and for maintaining the alignment of moving parts.

Oil Fill and Gauge

For the oil fill system, the 3863924 Clip secures the connection between the oil fill port and the gauge. This ensures accurate oil level readings, which are vital for monitoring engine health and preventing lubrication failures.

Oil Level

In conjunction with the oil level system, the clip ensures that the sensor or gauge is correctly positioned. This allows for reliable detection of oil levels, facilitating timely maintenance and reducing the risk of engine damage due to insufficient lubrication.

Harness

Within the harness system, the 3863924 Clip secures wiring connections, protecting them from vibration and environmental factors. This is key to maintaining the integrity of electrical signals and ensuring the reliable operation of engine controls.

Electronic Control Module Wiring

For the electronic control module (ECM) wiring, the clip ensures that connections are stable and secure. This is important for the consistent transmission of data between the ECM and various engine sensors, contributing to efficient engine management.

Oil Level Gauge

Finally, in the oil level gauge system, the clip ensures that the gauge is properly attached and aligned. This facilitates accurate readings, which are essential for monitoring engine oil levels and ensuring that the engine remains well-lubricated.

Conclusion

The Cummins 3863924 Clip is a vital component in the maintenance and operation of commercial trucks, ensuring the secure attachment of various engine components. Its robust design, ease of installation, and compatibility with a wide range of Cummins engines make it an essential part for maintaining engine efficiency and reliability. Regular maintenance and proper installation practices are key to maximizing the benefits of this clip, contributing to the overall performance and longevity of commercial trucks.