3528109
v Band Clamp
Cummins®

The 3528109 V Band Clamp, manufactured by Cummins, is a critical component in the commercial truck industry. This clamp is integral to the efficient operation of various systems in commercial trucks.

Basic Concepts of V Band Clamps

V Band Clamps are specialized fasteners used in automotive and industrial applications to connect pipes and fittings. They operate by wrapping a band around the pipe and fitting, securing them with a bolt. This design ensures a leak-proof seal and provides flexibility in alignment, making them suitable for dynamic environments ¹.

Purpose of the 3528109 V Band Clamp in Truck Operations

In commercial trucks, the 3528109 V Band Clamp is primarily used in exhaust systems and other components requiring secure connections. It ensures the exhaust system remains intact, contributing to the truck’s overall performance and efficiency ².

Key Features

The 3528109 V Band Clamp is constructed with high-quality materials for durability and reliability. Its V-shaped band design provides even distribution of clamping force, enhancing seal integrity. The clamp is engineered to accommodate minor misalignments, beneficial in the dynamic environment of a commercial truck ³.

Benefits of Using the 3528109 V Band Clamp

The 3528109 V Band Clamp offers several advantages, including easy installation, reducing maintenance downtime. Its durability ensures long-term performance under harsh conditions. Additionally, it enhances the efficiency of the systems it is part of, contributing to the truck’s performance ⁴.

Installation Process

Proper installation of the 3528109 V Band Clamp involves cleaning the pipe and fitting surfaces, positioning the clamp around the joint, and tightening the bolt to the specified torque. This process secures the connection and ensures a leak-proof seal ⁵.

Maintenance and Troubleshooting

Regular inspection of the 3528109 V Band Clamp is recommended to ensure continued performance. Look for signs of wear, corrosion, or loosening of the bolt. Common issues like leaks can often be addressed by re-tightening the clamp or replacing it if necessary ⁶.

Compatibility and Applications

The 3528109 V Band Clamp is designed for various commercial truck systems, particularly in exhaust systems. It is compatible with a range of pipe sizes and materials, making it a versatile component in truck maintenance and operation ⁷.

Cummins: Manufacturer Overview

Cummins Inc. is a global power leader known for its high-quality engines, filtration, and power generation products. The company’s extensive product range includes engines, powertrains, and aftermarket parts, all designed to meet the demanding requirements of commercial trucking ⁸.

Role of Part 3528109 V-Band Clamp in Engine Systems

The V-Band Clamp, specifically part 3528109, is integral to the secure and efficient operation of various engine components. It ensures robust connections and maintains system integrity under varying operational conditions.

Aftercooler Core and Plumbing

In the aftercooler system, the V-Band Clamp connects the aftercooler core to the aftercooler plumbing. This connection is vital for maintaining the efficiency of the cooling process, ensuring that the compressed air is adequately cooled before entering the engine. The clamp’s design allows for easy installation and removal, facilitating maintenance and upgrades.

Turbocharger Systems

For aftermarket turbochargers, the V-Band Clamp connects the turbocharger to the exhaust and intake systems. This includes models such as the Heat80 Turbocharger, HX80 Turbocharger, and various turbocharger kits like the Turbo T18A KV12 and Turbo T18A KV16. The clamp ensures a leak-free connection, essential for optimal turbocharger performance and durability.

Air Fuel Mixer

In systems utilizing an air fuel mixer, the V-Band Clamp secures the connections between the mixer and the intake manifold. This ensures that the air-fuel mixture is delivered consistently and efficiently to the engine, enhancing combustion efficiency and overall performance.

Camshaft and Gear

While the camshaft and gear assembly is primarily mechanical, the V-Band Clamp can be used in auxiliary systems connected to the camshaft, such as vacuum lines or sensor connections. This ensures that these components operate within specified parameters, contributing to the engine’s smooth operation.

Fuel Control Module

The Fuel Control Module often requires secure connections to various fuel lines and sensors. The V-Band Clamp ensures these connections are tight and reliable, preventing fuel leaks and ensuring accurate fuel delivery to the engine.

Oil Control Valve

In systems with an oil control valve, the V-Band Clamp connects the valve to the oil lines. This connection is important for maintaining proper oil pressure and flow, essential for the lubrication and cooling of engine components.

Turbocharger Heat Exchangers

For turbocharger heat exchangers, such as the Turbocharger Heat Exchanger 80 and Turbocharger Heat 5C, the V-Band Clamp connects the heat exchanger to the turbocharger and exhaust system. This ensures efficient heat management, contributing to the turbocharger’s longevity and performance.

Performance Parts and Turbocharger Kits

In performance parts and comprehensive turbocharger kits, the V-Band Clamp is a common component used to ensure all connections are secure. This includes the Turbocharger T18-A Kit and various V-Band Clamp Kits. The clamp’s versatility and reliability make it a preferred choice for high-performance applications.

Conclusion

The V-Band Clamp, part 3528109, is a versatile and essential component in modern engine systems, ensuring secure and efficient connections across a variety of applications.