4020096
Expansion Tank Bracket
Cummins®

The Expansion Tank Bracket, identified by part number 4020096, is a component manufactured by Cummins, a leading provider of diesel engines and related technologies. This bracket is integral to the cooling system of heavy-duty trucks, ensuring the efficient operation of the expansion tank, which is a vital part of maintaining engine temperature within optimal ranges ¹.

Basic Concepts

The operation of an expansion tank bracket in a truck’s cooling system is based on fundamental principles of fluid dynamics and thermal management. The expansion tank bracket secures the expansion tank, allowing it to absorb excess coolant as the engine heats up and releases it back into the system as the engine cools. This interaction helps maintain consistent coolant levels and pressure, contributing to the stability and efficiency of the cooling system ².

Purpose and Function

The Expansion Tank Bracket plays a role in the operation of a truck by providing a secure mounting point for the expansion tank. This ensures that the tank remains in place and operates effectively under various driving conditions. By supporting the expansion tank, the bracket contributes to the overall efficiency of the cooling system, helping to prevent overheating and maintain engine performance ¹.

Key Features

This Cummins part is designed with several primary characteristics that enhance its performance and durability. It is constructed from high-quality materials that resist corrosion and withstand the rigors of heavy-duty truck environments. The design of the bracket allows for easy installation and ensures a secure fit, while any unique attributes may include specific mounting points or reinforcements to accommodate the stresses encountered in truck cooling systems ³.

Benefits

The use of the 4020096 offers several advantages. It contributes to improved reliability of the cooling system by ensuring the expansion tank is properly supported and positioned. The design of the bracket facilitates ease of installation, reducing downtime for fleet operators. Additionally, its durable construction leads to long-term cost savings by minimizing the need for frequent replacements or repairs ¹.

Installation and Compatibility

Proper installation of the Expansion Tank Bracket is crucial for ensuring its effectiveness and the overall performance of the cooling system. Specific requirements or recommendations may include verifying compatibility with the truck model, following manufacturer guidelines for mounting, and ensuring all connections are secure. Compatibility with various truck models should be confirmed to ensure optimal performance and integration within the cooling system ³.

Maintenance and Troubleshooting

Routine maintenance practices are important for ensuring the longevity and optimal performance of the Expansion Tank Bracket. These may include regular inspections for signs of wear or damage, ensuring all mounting points are secure, and verifying that the expansion tank operates as intended. Common troubleshooting tips for addressing potential issues may involve checking for proper installation, inspecting for corrosion or damage, and ensuring the cooling system is functioning correctly ¹.

Safety Considerations

When working with the Expansion Tank Bracket, it is important to observe safety protocols and precautions. This includes ensuring the engine is cool before beginning any work, using appropriate personal protective equipment, and following manufacturer guidelines for handling, installation, and maintenance procedures. Adhering to these safety measures helps protect against injury and ensures the component operates safely within the cooling system ¹.

Environmental Impact

The production, use, and disposal of the Expansion Tank Bracket involve environmental considerations. Efforts to minimize the ecological footprint may include using recyclable materials in construction, implementing sustainable manufacturing processes, and providing guidelines for proper disposal or recycling at the end of the component’s life cycle. Cummins is committed to reducing its environmental impact through innovation and responsible practices ³.

Cummins Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes diesel and natural gas engines, as well as related technologies. With a history of innovation and quality, Cummins offers a wide range of products and services for the automotive industry, including engines, filtration, emissions solutions, and aftermarket parts. The company’s commitment to excellence and sustainability is reflected in its product offerings and corporate practices ³.

Cummins Expansion Tank Bracket 4020096 Compatibility

The Cummins Expansion Tank Bracket part number 4020096 is designed to be compatible with a range of Cummins engines, ensuring a secure and reliable fit. This bracket is essential for mounting the expansion tank, which plays a role in managing the coolant system’s pressure and temperature.

Engine Compatibility

• 6B5.9 Series: The 4020096 bracket is engineered to fit seamlessly with the 6B5.9 engines. This compatibility ensures that the expansion tank is properly positioned, facilitating efficient coolant circulation and preventing overheating.

Installation and Functionality

When installing the 4020096 bracket on a 6B5.9 engine, it is crucial to follow the manufacturer’s guidelines to ensure proper alignment and secure attachment. The bracket’s design allows for easy installation and adjustment, making it a reliable component for maintaining the engine’s coolant system.

Importance of the Expansion Tank Bracket

The expansion tank bracket is a component in the engine’s cooling system. It ensures that the expansion tank is correctly positioned, which is vital for managing the coolant’s thermal expansion and preventing pressure build-up. This, in turn, helps maintain optimal engine performance and longevity.

Maintenance and Replacement

Regular inspection of the 4020096 bracket is recommended to ensure it remains in good condition. Any signs of wear or damage should be addressed promptly to prevent potential issues with the coolant system. Replacement should be carried out using genuine Cummins parts to maintain the integrity and performance of the engine ³.

Role of Part 4020096 Expansion Tank Bracket in Engine Systems

The 4020096 is an integral component in the assembly and securement of the expansion tank within engine systems. This bracket ensures that the expansion tank is properly positioned and supported, allowing it to function effectively alongside other components such as the heat exchanger.

When installed, the Expansion Tank Bracket provides a stable mounting point for the expansion tank, which is essential for maintaining the integrity of the cooling system. The expansion tank, in turn, plays a role in managing the coolant volume as it expands and contracts with temperature changes. This helps in maintaining optimal pressure levels within the system, which is vital for the efficient operation of the heat exchanger.

The heat exchanger relies on a consistent flow of coolant to transfer heat away from the engine. The Expansion Tank Bracket, by securely holding the expansion tank in place, ensures that the coolant system remains sealed and pressurized. This facilitates the heat exchanger’s ability to dissipate heat effectively, contributing to the overall thermal management of the engine.

Conclusion

In summary, the 4020096 Expansion Tank Bracket is a key element in the structural and functional harmony of the engine’s cooling system, working in concert with the expansion tank and heat exchanger to ensure reliable and efficient engine performance ¹²³.